Lean Manufacturing Application on Balancing of Mounting Line in a Company of the TwoWheeled Pole of Manaus-Amazon Industrial Pole
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Tipo do ITEM
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Artigo Ciêntifico
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Título do Artigo
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Lean Manufacturing Application on Balancing of Mounting Line in a Company of the TwoWheeled Pole of Manaus-Amazon Industrial Pole
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Descrição
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Abstract— In an assembly line system, raw material enters and progressively moves through a series of
workstations while being transformed into the desired product. The production line balancing aims through
effective activities and actions to ensure a continuous and level production, providing maximum productivity and
efficiency while maintaining the proper work rhythm of the production process and avoiding wastage. Apply the
balancing method in the processes that indicate difficulties to be accomplished, eliminate bottlenecks in the
assembly line; increase the productivity indexes of the motorcycle production sector; measure the time of
activities performed on the production line; analyze different methods, theoretical and practical balancing
assembly production continuous model; improvements in Lean Manufacturing. The data collection was done
through observation and documentation of the times of each job, in order to generate data to analyze
productivity losses due to movements that do not add value or process poorly distributed. From these data, it
was possible to observe that the poor distribution of the cycle times of some employees was outside the standard
time of the assembly line, under such complexity, it was proposed to provide a new balance in the processes. In
this way, it is possible to infer that the division of equal activities decreases the production cycle time in the
stations and improves the productivity of the line.
Keywords— Process balancing, Lean Manufacturing, Takt time.
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Abstract
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Abstract— In an assembly line system, raw material enters and progressively moves through a series of
workstations while being transformed into the desired product. The production line balancing aims through
effective activities and actions to ensure a continuous and level production, providing maximum productivity and
efficiency while maintaining the proper work rhythm of the production process and avoiding wastage. Apply the
balancing method in the processes that indicate difficulties to be accomplished, eliminate bottlenecks in the
assembly line; increase the productivity indexes of the motorcycle production sector; measure the time of
activities performed on the production line; analyze different methods, theoretical and practical balancing
assembly production continuous model; improvements in Lean Manufacturing. The data collection was done
through observation and documentation of the times of each job, in order to generate data to analyze
productivity losses due to movements that do not add value or process poorly distributed. From these data, it
was possible to observe that the poor distribution of the cycle times of some employees was outside the standard
time of the assembly line, under such complexity, it was proposed to provide a new balance in the processes. In
this way, it is possible to infer that the division of equal activities decreases the production cycle time in the
stations and improves the productivity of the line.
Keywords— Process balancing, Lean Manufacturing, Takt time.
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Língua do arquivo
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inglês
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Data da Publicação
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Ano 2019
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Palavra-chave
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Process balancing
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Lean Manufacturing
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Takt time.
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Autores
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Eloisa da Silva e Silva
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Marden Eufrasio dos Santos
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David Barbosa de Alencar
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Local
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ITEGAM - Manaus, 2019